Control Algorithms Product Catalog

• PID Tuning Suite for Hydraulic Presses — Precision loop optimization for high-pressure forming. The PID Tuning Suite is a software module designed specifically for hydraulic forging presses. It analyzes real-time pressure and position feedback to calculate optimal proportional, integral, and derivative gains. The system supports both open-loop and closed-loop tuning methods, reducing manual calibration time by up to 60%. Engineers can simulate step responses and adjust parameters without halting production, ensuring consistent billet deformation and minimal overshoot.
• Safety Interlock Controller — Redundant logic for stamping machinery protection. The Safety Interlock Controller provides programmable logic for emergency stops, light curtain integration, and two-hand control monitoring. It complies with ISO 13849-1 PL d standards and features dual-channel architecture with cross-monitoring. The controller executes pre-defined interlock sequences that prevent die closure when operators are within the danger zone. Its diagnostic interface logs all safety events for audit trails and continuous improvement.
• Sequence Logic Engine for Forging Lines — Modular control blocks for multi-stage press operations. The Sequence Logic Engine enables engineers to design multi-step forging cycles using a drag-and-drop block editor. Each block represents a control action — clamp, pre-fill, fast approach, pressing, dwell, decompress, and retract. The engine handles timing dependencies, pressure thresholds, and position interlocks automatically. It supports up to 32 concurrent sequences and integrates with existing PLC environments via OPC UA.